Factory Acceptance of a You Ji VTL1600ATC+C Vertical Lathe with Auto Pallet Changer
Passing Off the You Ji VTL1600ATC+C Vertical Lathe with APC
This week, we had the pleasure of accompanying one of our valued customers to the You Ji factory in Taiwan for the final pass-off and acceptance of their new You Ji VTL1600ATC+C APC. This visit marked an essential milestone in the journey of this impressive CNC vertical turning lathe (VTL) before it makes its way to its new home in the UK. The trip was a great opportunity to showcase the machine’s capabilities, finalize any details, and ensure our customer’s complete satisfaction.
The day begins with a warm welcome at the factory, where our team introduced our customer to the state-of-the-art manufacturing facilities. Walking through the factory floor, they were able to see the meticulous process that goes into building these advanced machines. The sight of various other large-scale VTL’s in various stages of assembly added to the excitement, setting the stage for the highlight of the visit—their very own You Ji VTL1600ATC+C APC.
The, to the assembly area, there it was—their new You Ji VTL1600ATC+C APC in all its glory. This VTL, with its robust design and advanced features, is a true testament to modern engineering. The customer was able to take in the scale and precision of the machine, getting up close to examine the intricate details that make it such a powerful tool for heavy-duty machining tasks.
Machine Features: The You Ji VTL1600ATC+C APC
The You Ji VTL1600ATC+C is no ordinary machine. It is designed to handle large and complex components with ease, making it an ideal solution for industries such as aerospace, energy, and heavy machinery. Some key features of this machine include:
Automatic Tool Changer (ATC): The machine’s ATC allows for quick and efficient tool changes, enabling complex machining operations to be performed with minimal manual intervention.
C-Axis Capability: The addition of the C-axis provides the machine with the ability to perform milling, drilling, and other secondary operations in a single setup, reducing the need for multiple machines and setups.
High Precision and Rigidity: The VTL1600ATC+C is built with a rigid structure, ensuring stability and precision even when working with large, heavy components. This translates into superior accuracy and surface finish on the final product.
Pallet Changer: The integrated pallet changer enhances productivity by allowing for continuous operation. While one pallet is being machined, the operator can set up the next job on the second pallet, minimizing downtime.
Watch the video below and see how smooth the pallet changer operates. Not a sound from the whole operation as pallets capable of carrying 8,000kg transfer from changeover station to machine.
The Pass Off: Ensuring Quality and Precision
The pass-off process is a critical step before shipping any machine. It serves as a final verification that the machine meets all technical specifications and performance criteria. For this visit, we arranged for a comprehensive demonstration that included cutting a test piece.
The test involved machining a large workpiece to precise tolerances, showcasing the VTL’s capabilities in real-world conditions. Our customer was able to observe the machine in action—watching as the massive chuck rotated the part while the cutting tools moved with precision, performing various operations with ease. The surface finish, accuracy, and overall performance were exactly as expected, demonstrating the machine’s ability to deliver on its promises.
Benefits of the Factory Pass Off
For our customer, the factory pass-off provided several key benefits:
Confidence in the Machine: Seeing the machine in operation and confirming that it meets all specifications gives the customer confidence that they are investing in the right equipment for their needs.
Hands-On Experience: The visit allowed the customer to familiarize themselves with the machine’s operation and controls, making the transition to their own workshop smoother.
Final Adjustments: If any adjustments were needed, they could be made on the spot, ensuring the machine is perfectly tuned before it leaves the factory.
Relationship Building: The visit also helped strengthen the relationship between our customer and the manufacturer, fostering trust and open communication for future support and collaboration.
Preparing for Shipping to the UK
With the pass-off successfully completed and our customer thoroughly impressed, the next step is to prepare the You Ji VTL1600ATC+C for shipping. The machine will be carefully disassembled and packed for transport, ensuring it arrives in perfect condition. Once in the UK, our team will assist with installation and commissioning, ensuring a seamless start to its production journey.
Conclusion
This factory visit was a great success, offering our customer a firsthand look at the capabilities of their new You Ji VTL1600ATC+C. The pass-off not only confirmed the machine’s readiness but also provided valuable insights and confidence for the future. We look forward to seeing the incredible work that will be produced on this machine once it is up and running in the UK.
Stay tuned for more updates as this powerful machine begins its journey across the seas!